Grasas y Aceites 73 (2)
April-June 2022, e456
ISSN-L: 0017-3495
https://doi.org/10.3989/gya.0441211

The effect of replacing red palm stearin with red palm olein in baked potato cookies

Efecto de reemplazar estearina por oleína de palma en galletas de papa horneadas

J. Xu

School of Environmental and Chemical Engineering, Shanghai University, 333, Nanchen Road, Shanghai 200444, China

https://orcid.org/0000-0002-8851-1299

Y.Y. Liu

School of Life Sciences, Shanghai University, 333, Nanchen Road, Shanghai 200444, China

https://orcid.org/0000-0001-9233-6625

T.M. Olajide

School of Environmental and Chemical Engineering, Shanghai University, 333, Nanchen Road, Shanghai 200444, China

https://orcid.org/0000-0003-4751-8715

H.A. Liu

School of Life Sciences, Shanghai University, 333, Nanchen Road, Shanghai 200444, China

https://orcid.org/0000-0002-0528-0860

X.C. Weng

School of Environmental and Chemical Engineering, Shanghai University, 333, Nanchen Road, Shanghai 200444, China
School of Life Sciences, Shanghai University, 333, Nanchen Road, Shanghai 200444, China

https://orcid.org/0000-0003-2047-1654

SUMMARY

Potato cookies were formulated by replacing red palm stearin (RPS) by red palm olein (RPOL) at 0, 17 and 35%, and then baked at 160, 180 and 200 °C for 10, 12 and 15 min. The sensory analysis, using an orthogonal test, showed that a RPS-RPOL ratio of 65:35, baking temperature of 160 ºC, and baking time 12 min were the optimal conditions. Cookies made from 65% RPS + 35% RPOL composition exhibited 0.6 times less squalene, but 1.5 times more β-carotene, tocopherols and tocotrienols than the mixture of RPS and RPOL at 100:0. In addition, cookies with superior oxidative stability were obtained at a lower temperature (160 ºC) and short baking time (10 min). This study demonstrates that the application of RPOL and RPS blending can positively enhance the nutritional properties and oxidative stability of baked food, and that using potato in the baking processing may be beneficial.

KEYWORDS: 
Micronutrients; Oxidative stability; Potato; Red palm olein; Red palm stearin
RESUMEN

Las galletas de papa fueron formuladas reemplazando estearina de palma roja (RPS) por oleina de palma roja (RPOL) al 0, 17 y 35%, y posteriormente horneadas a 160, 180 y 200°C durante 10, 12 y 15 min. El análisis sensorial utilizando una prueba ortogonal mostró que la relación RPS-RPOL 65:35, la temperatura de horneado 160 ºC, y el tiempo de horneado 12 min fueron las condiciones óptimas. Las galletas hechas de 65% RPS + 35% RPOL presentan 0,6 veces menos de escualeno, pero 1,5 veces más β-caroteno, tocoferoles y tocotrienoles que la mezcla de RPS y RPOL en 100:0. Por otra parte, las galletas con mayor estabilidad oxidativa se obtuvieron a menor temperatura (160 ºC) y menor tiempo de horneado (10 min). Este estudio demuestra que la mezcla RPOL y RPS puede mejorar positivamente las propiedades nutricionales y la estabilidad oxidativa de los alimentos horneados, y que el uso de papa en el procesamiento de hornear puede ser beneficioso.

PALABRAS CLAVE: 
Estabilidad oxidativa; Estearina de palma roja; Micronutrientes; Oleina de palma roja; Patata

Submitted: 8  April  2021; Accepted: 25  May  2021; Published online: 22  June  2022

Citation/Cómo citar este artículo: Xu J, Liu YY, Olajide TM, Liu HA, Weng X. 2022. The effect of replacing red palm stearin with red palm olein in baked potato cookies. Grasas y Aceites 73 (2), e456. https://doi.org/10.3989/gya.0441211

CONTENT

1. INTRODUCTION

 

The potato, an all-around nutritious food which is rich in protein, vitamins, dietary fiber, minerals, and micronutrients (Singh, 2016Singh JKL. 2016. Potato Starch and Its Modification.Adv. Potato Chem. Technol. 195-247. https://doi.org/10.1016/b978-0-12-800002-1.00008-x ) is grown in 149 countries and ranks as the fourth-most important food crop worldwide. This high-yielding, adaptable, nutritional crop has been utilized many times during periods of food shortage. As an economic crop, the value of potato has gradually increased in the past two decades. The international trade of potato has risen considerably because of the growing demand by the food processing industry (Birch et al., 2012Birch PRJ, Bryan G, Fenton B, Gilroy EM., Hein I, Jones JT, Toth IK. 2012. Crops that feed the world 8: Potato: Are the trends of increased global production sustainable? Food Secur. 4, 477-508. https://doi.org/10.1007/s12571-012-0220-1 ). More and more research has been focused on the potato staple food processing and industrial development, such as potato steamed bread, rice noodles, bread and so on (Zhang et al., 2017Zhang H, Xu F, Wu Y, Hu HH, Dai XF. 2017. Progress of potato staple food research and industry development in China. J. Integr. Agric. 16 (12), 2924-2932. https://doi.org/10.1016/S2095-3119(17)61736-2 ). The potato could also be a good nutritional additive to foods that are highly desirable in a diet because of their beneficial effects on human health, such as cookies. Using the potato as a raw material for making biscuits and cookies can not only enrich the types of potato and increase consumption, but can also ameliorate the disadvantages of single nutritional components of existing products. This could be of great significance for improving people’s nutrition and dietary balance. Nevertheless, studies on potato cookies are still limited. The development of potato cookies can increase the variety of cookies, enhance the living standards of people and contribute to theoretical reference for the development of potato leisure food.

Cookies are a type of convenient baked food which is loved by consumers. It could be made from different dough comprising of majorly wheat flour and/or sugar, milk, egg, salt, and flavor added during production (Oluwamukomi et al., 2010Oluwamukomi MO, Oluwalana IB, Akinbowale OF. 2010. Physicochemical and sensory properties of wheat-cassava composite biscuit enriched with soy flour. Afr. J. Food Sci. 5 (2), 50-56. https://doi.org/10.5897/AJFS.9000233 ). Extensive efforts have been made to improve the nutritional value of cookies. The lipids applied in cookies and other baking products are mainly animal fats and hydrogenated vegetable oils, which are solid at room temperature and have good processing performance. However, animal oils are expensive. Hydrogenated vegetable oils, on the other hand, are low in price, but contain trans fatty acids which may increase the risk of cardiovascular disease, cancer, diabetes and other diseases (Kong et al., 2011Kong J, Perkins LB, Dougherty MP, Camire ME. 2011. Control of lipid oxidation in extruded salmon jerky snacks. J. Food Sci. 76 (1), C8-C13. https://doi.org/10.1111/j.1750-3841.2010.01896.x ). The low-cost, large-scale production palm oil, with approximately 48% saturated fatty acids, is expected to replace hydrogenated oils (Mba et al., 2015Mba OI, Dumont MJ, Ngadi M. 2015. Palm oil: Processing, characterization and utilization in the food industry-A review. Food Biosci. 10, 26-41. https://doi.org/10.1016/j.fbio.2015.01.003 ).

In addition, palm oil is the vegetable oil with the largest volume of production, consumption and trade in the world at present. It is cheap and stable. Palm oil is also widely known for its high contents in carotenoids, squalene, tocopherols and tocotrienols. It is processed by advanced technologies such as molecular distillation (Mayamol et al., 2007Mayamol PN, Balachandran C, Samuel T. 2007. Process technology for the production of micronutrient rich red palm olein. J. Am. Oil Chem. Soc. 84 (6), 587-596. https://doi.org/10.1007/s11746-007-1078-9 ). While removing impurities in the oil, the product retains most of its nutrients. These nutritional substances are especially good for the eye and skin, protect biological systems against oxidation and prevent various types of cancer and other diseases (Mayamol et al., 2007Mayamol PN, Balachandran C, Samuel T. 2007. Process technology for the production of micronutrient rich red palm olein. J. Am. Oil Chem. Soc. 84 (6), 587-596. https://doi.org/10.1007/s11746-007-1078-9 ). Red palm olein (RPOL) and red palm stearin (RPS) are deep red palm oils with different melting points processed by fractionation. RPOL is liquid at room temperature, with poor processing properties but abundant micronutrients. On the contrary, RPS is semi-solid at room temperature, with relatively low nutrient content, but suitable for the processing of cookies. (Nor and Miskandar, 2007Nor AI, Miskandar MS. 2007. Utilization of palm oil and palm oil products in shortenings and margarine. Eur. J. Lipid Sci. Tech. 109, 422-432. https://doi.org/10.1002/ejlt.200600232 ). The application of RPOL and RPS blending in baking processes not only gives baked foods an ideal natural color and enhances their nutritional value, but it also expands the application of palm oil and increases the number of consumers.

Thus, this research is devoted to the development of potato cookies with different RPS-RPOL ratios. The micronutrients, oxidative stability and sensory attributes of the samples were determined. Baking processing parameters such as baking temperature and baking time affect the physicochemical properties of products. To obtain a better understanding of these changes in red palm oil that occur in the baking process in this study, samples were baked at three temperatures (160, 180, 200 °C) for three different durations (10 min, 12 min, 15 min), which are the usual production conditions for baked foods (the cookies were fully cooked but not burnt). This study may provide reference values for the selection of formulae for baking products, the optimization research of baking parameters in industrial production and the prediction of shelf-life.

2. MATERIALS AND METHODS

 

2.1. Materials

 

Potato flour (homemade), wheat flour, sugar, and egg yolk were purchased from Wal-Mart supermarket (Shanghai, China). RPS (50 ºC) and RPOL (24 ºC) were donated by Palm Oil Research and Technical Service Institute of Malaysian Palm Oil Board (PORTSIM) (Shanghai, China).

2.2. Sample preparation

 

The pre-optimized recipe for potato cookies was used: potato flour 200 g, wheat flour 300 g, fats (RPS-RPOL) 300 g, sugar 200 g, egg yolk 150 g. Melted RPS (heated at 55 ºC) and RPOL were well mixed, followed by the addition of sugar and egg. The mixture of potato flour and wheat flour was added last, and the dough was kneaded and sheeted to a uniform thickness of 5 mm. Then, the dough was cooled at 4 °C for 20 min and cut into the size of 30 mm × 30 mm. Baking was carried out in a SM-522 baking oven (Xinmai machinery Co., Ltd., Wuxi, China). After that, the cookies were cooled at room temperature, then sealed and stored at -20 ºC.

The fats in the formula were blended with RPS and RPOL at three different ratios (RPS-RPOL: 100:0, 83:17, and 65:35) (the dough becomes difficult to form and oil flows out when a larger proportion of RPOL is added, hence the ratio of 65:35 was chosen as the maximum). The three levels of baking temperature (160, 180, and 200 ºC) and three levels of baking time (10, 12, and 15 min) were used. Under these usual baking conditions, the cookies were fully cooked but not burnt.

2.3. Sensory analysis

 

In order to simplify the sensory analysis, the L9 (33) orthogonal experimental design was adopted. The factors and levels are shown in Table 1. The 9 products were put into randomly numbered containers. Fifteen semi-trained panel members (all from the Food Science Department, Shanghai University, Shanghai, China) evaluated the color, aroma, taste, texture, and overall acceptability of the products through a 7-point hedonic scale, from 1 (strongly dislike) to 7 (strongly like) (Harianti et al., 2018Harianti R, Marliyati SA, Rimbawan, Sukandar D. 2018. Development of high antioxidant red palm oil cake as a potential functional food. J. Gizi Pangan. 13 (2), 63-70. https://doi.org/10.25182/jgp.2018.13.2.63-70 ).

Table 1.  Orthogonal experimental design (three factors and three levels) for sensory analysis
Levels Factors
A
(RPS-RPOL)
B
(Temperature/ºC)
C
(Time/min)
1 100:0 160 10
2 83:17 180 12
3 65:35 200 15

2.4. Oil extraction

 

100 g of cookies were finely ground before extraction and the lipids were extracted by 500 mL petroleum ether in a DK-S12 electric-heated thermostatic water bath (Hualian Medical Equipment Co., Ltd., Shanghai, China) at 65 °C for 20 min. The micronutrients were stored in a deep freezer for further analysis after the rotary evaporation of the solvent at 35 °C.

2.5. β-Carotene

 

A β-Carotene analysis was performed on UV-1800PC Ultraviolet spectrophotometer (Mapada Instrument Co., Shanghai, China) (Pan et al., 2016Pan KL, Ji M, Hu MM, OOI C. 2016. Analysis of nutritional components for red palm oil. Chinese cereals oils 29 (12), 79-81.). 0.1 g of cookies was accurately weighed, the volume was made constant with n-hexane to 25 mL, and then placed in a colorimetric dish. The absorbance of the sample was measured by UV-1800PC at 446 nm wavelength with a blank as control. The calculation method of carotene was as follows:

C o = 383 E I C  (1)

Where E represents the sample absorbance, I represents the width of the colorimetric dish, C represents the content of red palm oil in the sample (g/100mL), Co represents the content of β-carotene in red palm oil (mg/kg).

2.6. Squalene

 

Squalene was analyzed by a LC-20A High Performance Liquid Chromatography (HPLC) coupled with an SPD-M20A UV detector (Shimadzu Co., Japan) (Pan et al., 2016Pan KL, Ji M, Hu MM, OOI C. 2016. Analysis of nutritional components for red palm oil. Chinese cereals oils 29 (12), 79-81.). The unsaponifiables were extracted from 3 g oil samples, then dissolved and diluted to 25 mL with n-hexane. The extracts were filtrated through a 0.22 μm membrane filter and chromatograms were acquired at 204 nm using an injection volume of 25 µL. An Inertsustain C18 column (250 mm × 4 mm, 5 μm; Shimadzu Co., Japan) was equilibrated using acetonitrile/methanol 4:0 (v/v) at a flow rate of 1 mL/min. Squalene was identified and quantified by comparison to the corresponding standards (Aladdin Industrial Co., Shanghai, China) as external standards.

2.7. Tocotrienols and tocopherols

 

Tocotrienols and tocopherols were analyzed according to a modified procedure of Yui et al. (2016)Yui Y, Miyazaki S, Ma Y, Ohira M, Fiehn O, Ikegami T, McCalley DV, Tanaka N. 2016. Distinction of synthetic dl-α-tocopherol from natural vitamin E (d-α-tocopherol) by reversed-phase liquid chromatography. Enhanced selectivity of a polymeric C18 stationary phase at low temperature and/or at high pressure. J. Chromatogr. A. 1450, 45-52. https://doi.org/10.1016/j.chroma.2016.04.076 using the external standard (α-, β-, γ-, and δ-isoforms, Solarbio Co., Beijing, China) method on an LC-20A HPLC equipped with a RF-10AXL Fluorescence detector (Shimadzu Co., Japan). 2 g of oil sample were dissolved in methanol and sonicated for 20 min, centrifuged at 500×g for 10 min. Excitation and emission absorbance were set at 290 nm and 330 nm, respectively. Separation was done on an Inertsustain C18 column (250 mm × 4 mm, 5 μm; Shimadzu Co., Japan) thermoset at 30 °C. The mobile phase comprised a mixture of methanol-water (98:2, v/v) at a flow rate of 1 ml/min (injection volume = 5 μL).

2.8. Schaal oven test

 

The Schaal oven test was used for sample pre-treatment to accelerate oxidation (Michotte et al., 2011Michotte D, Rogez H, Chirinos R, Mignolet E, Campos D, Larondelle Y. 2011. Linseed oil stabilisation with pure natural phenolic compounds. Food Chem. 129, 1228-1231. https://doi.org/10.1016/j.foodchem.2011.05.108 ). The samples were placed in the electro-thermal blower drying box (63 ± 1°C) for 40 days to measure the β-carotene content at 3-day intervals. The determination of β-carotene was performed according to the method of Pan et al., (2016)Pan KL, Ji M, Hu MM, OOI C. 2016. Analysis of nutritional components for red palm oil. Chinese cereals oils 29 (12), 79-81..

2.9. Statistical analysis

 

The data obtained from various experiments were statistically analyzed. All assays were carried out in duplicate or triplicate and the data are presented as mean ± standard deviation (SD). Analysis of variance (ANOVA) was carried out using IBM SPSS 22.0, followed by Duncan’s multiple range test (P < 0.05).

3. RESULTS AND DISCUSSION

 

3.1. Sensory characteristics

 

The effects of different RPS-RPOL ratios, baking times and baking temperatures on the color, aroma, taste, texture and overall acceptability of cookies were studied by L9 (33) orthogonal tests (Table 1), and the results of orthogonal tests are shown in Table 2. According to the R values, the order of importance of the variables on the color, aroma, taste and overall acceptability was as follows: baking temperature (B) > baking time (C) > RPS-RPOL ratio (A), and the optimal condition was A3B1C1 or A3B1C2; that is, the optimal conditions were RPS-RPOL 65:35, baking temperature 160 ºC, baking time 10 min or 12 min. However, the factors influencing the cookie texture were as follows: baking temperature (B) > RPS-RPOL ratio (A) > baking time (C) and the optimal condition was A1B2C3. Different from other sensory qualities, the RPS-RPOL ratio had great influence on the texture of cookies. The optimal RPS-RPOL ratio was 100:0, which means that the high content in RPS is beneficial to the crisp texture of cookies. In general, considering the influence of all sensory properties, the most significant factor affecting the quality of cookies was baking temperature (B), followed by baking time (C), and then RPS-RPOL ratio (A). The better sensory evaluation scores for the cookies were obtained when the baking condition was A3B1C2 (RPS-RPOL ratio 65:35, baking temperature 160 ºC, and baking time 12 min). These conditions caused evenly-colored cookies, with no incomplete cooking, no charring, and a crisp taste.

Table 2.  Orthogonal test results for sensory characteristics of potato cookies
Samples A (RPS-RPOL) B (Temperature/ºC) C (Time/min) Color Aroma Taste Texture Overall
1 1 1 1 5.1 5.1 5.0 5.9 5.0
2 1 2 2 5.4 5.2 5.8 6.8 6.2
3 1 3 3 1.8 3.6 3.4 5.1 2.3
4 2 1 2 5.3 4.9 5.5 5.8 6.0
5 2 2 3 3.5 4.4 4.5 5.1 4.5
6 2 3 1 5.2 4.9 4.5 4.9 4.1
7 3 1 3 5.7 5.4 5.5 5.3 5.6
8 3 2 1 5.9 5.1 5.6 5.4 5.8
9 3 3 2 3.3 4.3 4.1 4.5 3.2
Color k1 4.1 5.4 5.4
k2 4.7 5.0 4.7
k3 5.0 3.4 3.7
R 0.9 1.9 1.7
Aroma k1 4.6 5.1 5.0
k2 4.7 4.9 4.8
k3 4.9 4.3 4.5
R 0.3 0.8 0.6
Taste k1 4.7 5.3 5.0
k2 4.8 5.3 5.1
k3 5.1 4.0 4.5
R 0.3 1.3 0.7
Texture k1 5.9 5.7 5.4
k2 5.3 5.8 5.7
k3 5.1 4.8 5.2
R 0.8 0.9 0.5
Overall k1 4.5 5.6 5.0
k2 4.9 5.5 5.1
k3 4.9 3.2 4.2
R 0.4 2.3 1.0

RPS, red palm stearin; RPOL, red palm olein.

3.2. β-Carotene

 

The contents of β-carotene in RPOL and RPS were 454.735 ± 1.986 mg/kg and 224.401 ± 1.704 mg/kg, respectively. The content in β-carotene in RPOL was 15 times higher than that in carrot and 300 times higher than that in tomato (Radhika et al., 2017Radhika L, Kanthimathi MS, Ammu KR, Yuen-May C, Kim-Tiu T. 2017. Health-promoting effects of red palm oil: Evidence from animal and human studies. Nutr Rev. 75 (2), 98-113. https://doi.org/10.1093/nutrit/nuw054 ). The effects of different RPS-RPOL proportions, baking temperatures and baking times on the content in β-carotene in oil are presented in Table 3. There was a significant effect of different RPS-RPOL ratios and baking conditions on β-carotene content (mg/kg) in the oil of potato cookies. The content in β-carotene in the oil of potato cookies significantly decreased as the baking time and baking temperature increased (p < 0.05). Without adding RPOL, β-carotene was retained the most at 160 ºC for 10 min (81.7% of the oil), and the least at 200 ºC for 15 min (73.9% of the oil). Siti et al. (2018)Siti AK, Jinap S, Sukor R. 2018. Effect of fat-soluble anti-oxidants in vegetable oils on acrylamide concentrations during deep-fat frying of French fries. Malays J. Med. Sci. 25 (5), 128-139. https://doi.org/10.21315/mjms2018.25.5.12 conducted a deep-frying experiment at 180 ºC, and after 10 times of repeated frying, the contents in β-carotene in red palm oil decreased from 294 to 143 mg/kg, and from 119 to 82 mg/kg in yellow palm oil. It can be seen that the content in β-carotene in red palm oil after thermal processing is still higher than that in ordinary yellow palm oil.

Table 3.  The effects of different RPS-RPOL ratios, baking times and baking temperatures on β-carotene content (mg/kg) in the oil of potato cookies
RPS-RPOL 160 ºC 180 ºC 200 ºC
10 min 12 min 15 min 10 min 12 min 15 min 10 min 12 min 15 min
100:0 183.2±1.9aC 170.9±2.5bcC 169.8±0.5cdC 175.0±2.2bC 165.6±5.7d 166.7±1.9cdC 171.6±0.8bcC 165.7±0.4dC 165.6±0.9dC
83:17 229.0±2.3aB 226.3±2.7abB 213.8±4.0cB 227.5±4.1abB 221.3±1.9bB 203.5±5.1deB 223.4±1.9abB 208.9±2.0cdB 198.2±3.1eB
65:35 281.1±4.5aA 263.5±8.9bcA 255.5±3.4cdA 274.9±5.6abA 255.4±7.0cdA 245.4±8.0deA 268.7±5.0bA 238.4±3.1efA 233.6±0.1fA

*Results are expressed as mean ± standard deviation (n=3).
*Labelled with the same letter did not differ significantly (p ≤ 0.05) according to Duncan’s test.

Added red palm oil to cookies can effectively increase the β-carotene content in cookies. El-Hadad et al. (2010)El-Hadad N, Abou-Gharbia HA, Abd El-Aal MH, Youssef MM. 2010. Red palm olein: Characterization and utilization in formulating novel functional biscuits. J. Am. Oil Chem. Soc. 87, 295-304. https://doi.org/10.1007/s11746-009-1497-x used 40% shortening and 60% RPOL, and the β-carotene content in cookie samples was 188 mg/kg, 14.8 times higher than in 100% shortening cookies. Researchers have used red palm oil as a substitute fat for a variety of functional food processing, in which the β-carotene can be retained better in red palm oil; the retention in cookies was better than that in bread (Sidhu et al., 2004Sidhu JS, Al-Hooti SN, Al-Saqer JM., Al-Amiri HA., Al-Foudari M, Al-Othman A, Ahmad A, Al-Haji L, Ahmed N, Mansor IB, Minal J. 2004. Developing functional foods using red palm olein: Pilot-scale studies. Int. J. Food Prop. 7 (1), 1-13. https://doi.org/10.1081/JFP-120022491 ; Marjan et al., 2016Marjan AQ, Marliyati A, Ekayanti I. 2016. Development of food product with red palm oil substitution as an alternative functional food high in beta carotene. J. Gizi Pangan. 11 (2), 91-98. https://doi.org/10.25182/jgp.2016.11.2.91-98 ). Thus, the consumption of red palm oil can supplement β-carotene. It was reported that the long-term intake of RPOL as a source of carotenoids, can improve regional population problems (Sobhana et al., 2019Sobhana R, Santosh JP, Som NS. 2019. Impact of crude palm oil fortified cookies supplementation on anthropometry, vitamin a and hematological status of school children in India. Int. J. Vitam. Nutr. Res. 89 (5-6), 1-10. https://doi.org/10.1024/0300-9831/a000478 ), improve the biological characteristics of animal plasma glucose, and cholesterol, and prevent diabetes and cardiovascular diseases. Red palm olein improve the levels of catalase and glutathione peroxidase in red blood cells, which is beneficial to antioxidation (Szulczewska-Remi et al., 2019Szulczewska-Remi A, Nogala-Kalucka M, Nowak KW. 2019. Study on the influence of palm oil on blood and liver biochemical parameters, beta-carotene and tocochromanols content as well as antioxidant activity in rats. J. Food Biochem. 43 (2), e12707. https://doi.org/10.1111/jfbc.12707 ). In addition, the combined effects of carotene, tocopherols, tocotrienols and other natural antioxidants in red palm olein cannot be underestimated (Yanishlieva et al., 1998Yanishlieva NV, Aitzetmuller K, Raneva VG. 1998. Beta-carotene and lipid oxidation. Fett-lipid 100 (10), 444-462. https://doi.org/10.1002/(SICI)1521-4133(199810)100:10<444::AID-LIPI444>3.0.CO;2-A ).

3.3. Squalene

 

The squalene content in RPOL and RPS were 185.7 mg/kg and 233.3 mg/kg, respectively. The squalene content in RPS was higher than in RPOL, which is the opposite of β-carotene. Kumar and Krishna (2014)Kumar PKP, Krishna AGG. 2014. Physico-chemical characteristics and nutraceutical distribution of crude palm oil and its fractions. Grasas Aceites 65 (2), 26-41. http://doi.org/10.3989/gya.097413 carried out the dry fractionation of crude red palm olein, and obtained the squalene contents of crude red palm olein and crude red palm stearin as 360 mg/kg and 16.4 mg/kg, which were inconsistent with the results of this paper, and may be related to the special processing technology of the oil. Another research showed that the processing method of palm oil can affect the micronutrient content in the oil (Mayamol et al., 2007Mayamol PN, Balachandran C, Samuel T. 2007. Process technology for the production of micronutrient rich red palm olein. J. Am. Oil Chem. Soc. 84 (6), 587-596. https://doi.org/10.1007/s11746-007-1078-9 ).

There is a significant (p < 0.05) influence of different RPS-RPOL ratios, baking times and baking temperatures on squalene content (mg/kg) in the oil of potato cookies (Table 4). The squalene content (mg/kg) in the oil of potato cookies was found to vary significantly under different baking conditions and showed a decreasing trend (p < 0.05). The content in squalene descended with the elevation of baking temperature and extended time and the decreased trend observed in the amount of squalene under different baking conditions was the same as that of β-carotene. Without the addition of RPOL, most squalene was retained at 160 ºC for 10 min, accounting for 95.7% of the oil content. At 200 ºC for 15 min, the retention rate of squalene was the lowest at 58.7%. With the addition of RPOL, the amount of squalene in the oil decreased accordingly. Applying red palm oil as a squalene source may increase the amount of squalene for humans as squalene in food can be well absorbed (the absorption amount reaches 60-85%). Therefore, food with red palm oil as the source of squalene is expected to improve the content in human squalene after intake. Squalene has strong antioxidant effects, which can quench free radical oxygen, prevent lipid peroxidation, promote anti-aging and improve immunity. It can also protect normal cells, inhibit the growth of tumor cells and reduce the risk of breast cancer, colon cancer, pancreatic cancer and other cancers. Squalene can promote metabolism of the body, and protect the heart, liver, kidney and other organs (Reddy and Couvreur, 2009Reddy LH, Couvreur P. 2009. Squalene: A natural triterpene for use in disease management and therapy. Adv. Drug Delivery Rev. 61 (15), 1412-1426. https://doi.org/10.1016/j.addr.2009.09.005 ).

3.4. Tocotrienols and tocopherols

 

The data pertaining to tocotrienol and tocopherol contents (ppm) in the oil of potato cookies is presented in Table 4. The total amounts of tocopherols and tocotrienols in RPOL and RPS were 664.3 mg/kg and 254.7 mg/kg, respectively. In addition, different RPS-RPOL ratios and different baking conditions showed significant differences in tocotrienol and tocopherol contents (ppm) in the oil of potato cookies (p < 0.05). The content in tocotrienols was higher than that of tocopherols, and the β/γ- isomer was higher than of other isomers. The most serious losses were presented in β/γ-tocotrienol, in agreement with the report for baking, deep-frying, and other thermal processing (Rossi et al., 2007Rossi M, Alamprese C, Ratti S. 2007. Tocopherols and tocotrienols as free radical-scavengers in refined vegetable oils and their stability during deep-fat frying. Food Chem. 102 (3), 812-817. https://doi.org/10.1016/j.foodchem.2006.06.016 ).

Table 4.  The effects of different RPS-RPOL ratios, baking times and baking temperatures on squalene content (mg/kg) in the oil of potato cookies
RPS-RPOL 160 ºC 180 ºC 200 ºC
10 min 12 min 15 min 10 min 12 min 15 min 10 min 12 min 15 min
100:0 223.9±2.4aA 196.8±5.3bA 194.1±2.2cA 159.7±1.4cA 133.7±3.0eB 133.1±1.2eA 147.9±1.0dA 135.2±4.2eA 131.2±1.4eA
83:17 151.3±3.9aB 140.5±4.1bB 128.7±1.6cB 143.9±5.5abB 138.2±7.1bA 122.7±2.0cB 139.9±2.1bB 130.0±4.4cB 126.8±0.8cB
65:35 135.2±1.7aC 127.8±2.2bC 115.6±4.3cC 122.7±2.4bC 108.6±0.3dC 99.1±4.3fC 114.3±2.5cC 105.7±2.5deC 101.2±1.6efC

*Results are expressed as mean ± standard deviation (n = 3).
*Labelled with the same letter did not differ significantly (p ≤ 0.05) according to Duncan’s test.

The retention of tocotrienols and tocopherols was under the influence of process parameters. It was obvious that the δ-, β/γ-tocotrienol, δ-, β/γ-tocopherol and total tocotrienol, tocopherol tendencies resembled β-carotene. The loss in vitamin E was minimum at a low temperature for a short time (160 ºC, 10 min). The thermal degradation of vitamin E in oils may have been aggravated by the increases in temperature and time, as clarified by Hamid et al. (2014)Hamid AA, Dek MSP, Tan CP. 2014. Changes of major antioxidant compounds and radical scavenging activity of palm oil and rice bran oil during deep-frying. Antioxidants 3 (3), 502-515. https://doi.org/10.3390/antiox3030502 .

What’s more, the results from sample baking under the same conditions but with different RPS-RPOL proportions showed that the content in vitamin E in cookies could be increased by adding RPOL, which contains higher vitamin E content. RPOL and RPS are not only rich in natural antioxidant vitamin E, but have also been applied in the production of sugar-snap cookies and bread with good sensory characteristics and consumer acceptability (Al-Saqer et al., 2004Al-Saqer JM, Sidhu JS, Al-Hooti SN, Al-Amiri HA, Al-Othman A, Al-Haji L, Ahmed N, Mansour IB, Minal J. 2004. Developing functional foods using red palm olein. IV. Tocopherols and tocotrienols. Food Chem. 85 (4), 579-583. https://doi.org/10.1016/j.foodchem.2003.08.003 ). The presence of tocotrienols and tocopherols retards oil autoxidation greatly and protects fatty foods from off-flavors. In addition, these compounds possess gene regulatory functions (α-tocopherol), anti-inflammatory, antitumor activities (γ-tocopherol), neuroprotective properties, preventive effect on cholesterol biosynthesis, and anticancer effects (Kamaleldin and Appelqvist, 1996Kamaleldin A, Appelqvist LA. 1996. The chemistry and antioxidant properties of tocopherols and tocotrienols. Lipids 31 (7), 671-701. https://doi.org/10.1007/bf02522884 ). In short, considerable retention of tocotrienols and tocopherols in food is beneficial to both food storage and human health.

3.5. Schaal oven test

 

To characterize the oxidative stability of the products, the change in trends of β-carotene content during the oven test are presented in Figure 1. Generally, combined with the ordinates of Figure 1a, 1b, 1c, samples with a higher ratio of RPOL showed superior properties in the oven test since the β-carotene concentration in RPOL was higher than that in RPS. Besides, the β-carotene contents increased, then decreased and became steady at last with the prolongation of oxidation time, indicating that the oxidation of oil proceeded continuously. The concentration of β-carotene increased from day 0 to day 3, decreased slowly from day 3 to day 12, decreased rapidly from day 12 to day 20, and remained unchanged after day 33. Lee (1986)Lee CY. 1986. Changes in carotenoid content of carrots during growth and post-harvest storage. Food Chem. 20, 285-293. http://doi.org/10.1016/0308-8146(86)90097-x reported a slight increase followed by a decrease in β-carotene content during the storage of fresh carrots. This phenomenon may relate to processing methods, the influence of lipoproteins on the separation of carotenoids, and the distribution of different carotenoids during storage. However, it is difficult to ascribe the reason for the increase in β-carotene to only one of them. Research showed that carotene was almost completely lost under high-temperature accelerated oxidation, but tended to be stable in this study because the egg lecithin in cookie formula had a protective effect on carotene at 60 ºC (Yanishlieva et al., 1998Yanishlieva NV, Aitzetmuller K, Raneva VG. 1998. Beta-carotene and lipid oxidation. Fett-lipid 100 (10), 444-462. https://doi.org/10.1002/(SICI)1521-4133(199810)100:10<444::AID-LIPI444>3.0.CO;2-A ).

medium/medium-GYA-73-02-e456-gf1.png
Figure 1.  The β-carotene contents in the oils extracted from potato cookies during the oven test at 63 ºC for 39 days. The results are expressed as mean ± standard deviation (n = 3). (a. RPS-RPOL, 100:0; b. RPS-RPOL, 83:17; c. RPS-RPOL, 65:35).

When RPS-RPOL was 100:0 (Figure 1a), the β-carotene content in the samples at 200 ºC for 15 min decreased rapidly from day 3, and it was significantly lower than that of the samples under other conditions and after dozens of days. Such a phenomenon revealed that the samples under this condition (200 ºC, 15 min) were the most unstable. In addition, as shown in Figures 1b and 1c (RPS-RPOL were 83:17, 65:35), β-carotene concentration in samples baked at 200 ºC (10 min, 12 min, 15 min) and 180 ºC (15 min) were significantly lower than that of other samples, however, there was no visible difference in the samples at 160 ºC. The results illustrated that temperature was the dominant factor that affected oxidative stability negatively at temperatures above 200 ºC. In addition, long baking time played a more decisive role when temperature was less than or equal to 180 ºC.

Table 5.  Effect of different RPS-RPOL ratios, baking times and baking temperatures on tocotrienol and tocopherol contents (ppm) in the oil of potato cookies
RPS-RPOL Temperature Time δ-T3 β/γ-T3 α-T3 δ-T β/γ-T α-T Total
100:0 160 ºC 10 min 33.4±1.1cde 98.0±2.8fgi 15.7±0.9ij 20.8±1.6cd 41.1±2.2def 16.0±0.4n 225.0±9.0def
12 min 29.9±0.7efghi 93.8±4.1fghi 23.3±2.2fgh 18.5±1.4def 34.2±2.8ghij 24.2 ±1.3ghij 223.9±12.5def
15 min 27.9±0.5ghij 89.9±2.6ghij 22.9±1.8fgh 19.6±1.6cde 34.7±1.5ghi 26.7±1.9fgh 221.7±9.9defg
180 ºC 10 min 32.0±0.1defg 90.6±5.8ghij 20.9±1.5h 20.9±0.8c 36.1±3.3fgh 18.1±1.9lmn 218.6±13.4defgh
12 min 25.2±1.2jkl 84.5±4.4ij 23.9±1.0fgh 17.0±0.5fghi 30.1±1.0ijkl 21.8±2.2ijkl 202.5±9.3efghi
15 min 25.9±1.3ijkl 85.9±8.2hij 22.3±0.5gh 16.9±0.3fghi 29.5±0.7ijkl 21.0±1.2jklm 201.5±12.2efghi
200 ºC 10 min 23.4±1.2klm 82.0±4.6j 19.8±1.2hi 15.0±1.0i 28.9±0.1jkl 21.1±1.7jklm 190.2±9.8hij
12 min 22.5±4.8lmn 71.2±6.1k 20.3±3.8h 16.0±2.4ghi 25.4±2.2lm 18.5±1.5lmn 173.9±20.8ij
15 min 19.5±0.1n 60.4±5.1l 14.0±1.3j 11.8±0.8j 22.8±1.7m 17.0±3.0mn 145.5±12.0k
83:17 160 ºC 10 min 36.7±1.7bc 130.5±8.9bc 36.8±3.0c 23.6±1.8b 54.1±3.5c 33.2±3.0bcd 314.9±21.9b
12 min 32.1±1.9def 116.0±3.7de 30.3±2.8de 19.4±0.8cde 38.2±2.9defg 30.0±2.0def 266.0±14.1c
15 min 30.3±1.2efgh 112.5±2.4e 27.1±3.2def 17.7±0.3efgh 35.1±3.1ghi 24.9±2.4ghij 247.6±13.6cd
180 ºC 10 min 36.2±2.2bc 126.8±1.1c 37.6±1.7c 20.4±2.1cd 43.5±0.2d 29.9±1.0def 294.4±14.1b
12 min 30.9±3.0defg 111.8±7.4e 31.6±0.5d 19.7±0.8cde 41.9±5.4de 31.6±1.2cde 267.5±21.7c
15 min 26.7±2.8hijk 99.7±2.4fg 29.1±0.7de 17.4±1.1efgh 36.9±2.1efg 28.4±0.3efg 238.2±9.4d
200 ºC 10 min 29.2±5.0fghi 101.2±1.9f 26.2±2.8efg 16.6±1.0fghi 33.0±3.4ghijk 23.3±3.0hijk 229.5±17.1de
12 min 24.6±2.4jkl 84.3±4.2ij 23.7±2.0fgh 16.7±2.6fghi 30.6±4.1hijkl 24.7±1.3ghij 204.6±19.7efgh
15 min 22.3±0.3lmn 81.9±6.9j 21.2±1.4h 15.4±0.4hi 27.7±4.9klm 25.6±2.8ghi 194.1±19.7ghij
65:35 160 ºC 10 min 41.4±0.6a 153.6±8.6a 48.9±3.2a 29.0±0.6a 66.9±5.8a 33.2±0.3bcd 373.0±19.1a
12 min 37.8±3.0b 136.9±5.0b 44.6±5.9b 27.9±0.5a 61.9±3.2b 45.0±6.5a 354.1±24.1a
15 min 31.8±3.4defg 123.5±3.5cd 39.6±0.7c 24.2±1.3b 55.6±1.7c 35.3±2.6bc 310.0±13.1b
180 ºC 10 min 34.6±2.1bcd 129.8±5.4bc 40.9±3.0bc 25.1±0.6b 55.7±4.9c 35.8±1.2bc 321.9±17.2b
12 min 32.2±0.7def 122.8±2.9cd 39.1±0.4c 25.2±1.5b 56.0±2.6c 36.7±3.7b 311.9±11.8b
15 min 22.4±0.9lmn 82.6±7.9j 24.2±0.9fgh 17.9±0.7efg 36.5±2.5efg 11.9±0.3o 195.6±14.2fghij
200 ºC 10 min 29.9±2.8efghi 116.5±9.2de 36.9±5.2c 24.4±0.2b 54.2±1.7c 34.8±2.8bc 296.7±21.9b
12 min 24.6±0.2jkl 94.4±2.3fgh 29.1±3.7de 18.9±1.4cdef 43.0±2.4d 27.6±0.9efgh 237.6±12.9d
15 min 19.0±1.5n 65.6±2.7kl 20.6±1.4h 14.8±0.8i 30.0±0.6ijkl 19.7±1.6klmn 169.8±10.6

*Results are expressed as mean ± standard deviation (n = 3). The isomers of tocotrienols and tocopherols are shown as δ, β/γ, α.
*Labelled with the same letter did not differ significantly (p ≤ 0.05) according to Duncan’s test.

4. CONCLUSIONS

 

In this study, cookies with better sensory properties were obtained when the baking conditions were RPS-RPOL ratio 65:35, baking temperature 160 ºC, and baking time 12 min. Formulated cookies with an RPS-RPOL ratio of 65:35 exhibited 0.6 times less squalene, but 1.5 times more β-carotene, and tocopherols and tocotrienols than the mixture of RPS and RPOL at 100:0 ratio. In addition, the results indicated that products with high micronutrients and oxidative stability can be obtained with low temperature and short baking time (160 ºC, 10 min). Baking time played a more decisive role in oxidative stability when the temperature was below 180 ºC. However, temperature was the dominant factor that affected the oxidative stability at temperatures above 200 ºC. The total properties as measured in this research is important for formulating, investigating baking conditions, and predicting the shelf-life of red palm oil-potato containing functional baked food. Red palm oil has high nutritional value, which can be used as a healthy food oil and health care product, and can also be used as a substitute for pigment and a supplementary food for some nutritional functional components, thus having a high development and utilization prospect. The development of potato cookies with red palm oil can not only enrich the variety of cookies, make up for the defects of single raw materials and insufficient varieties of baked food, but also have important practical significance for improving the utilization rate of potatoes and meeting the market demand for convenient leisure food.

ACKNOWLEDGEMENTS

 

The authors thank the Palm Oil Research and Technical Service Institute of Malaysian Palm Oil Board (PORTSIM) for financial support (PORTSIM 054/2017) and for providing red palm oil.

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